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8.5 x 11 Bubble Mailers Packaging

24 Hour Production

Free Delivery Per Order USA Wide

From only
$0.15 unit

Our Eco-Lite 8.5 x 11 bubble cushioned mailing envelopes make postage of smaller items easy and convenient. These mailing envelopes encircle your products with 8.5 x 11 bubble height interior air cushion. The envelope mailers are easy in weight and have peel and stick adhesive closure hence no extra materials are needed. E-commerce packaging and shipping is now a breeze using these paper bubble cushioned mailers 100 per case.

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    • Specifications
    • Description
    • FAQ
    • Reviews

    What is the usable interior space of these mailers?

    The 8.5x11 bubble mailers are designed with an interior usable space specifically to fit standard letter-sized documents and slim items without forcing the seal.

    Are these mailers water-resistant?

    The poly-based mailers are fully waterproof and tear-resistant, while the Kraft options offer a moisture-repellent surface suitable for standard weather conditions.

    What are the Minimum Order Quantity (MOQ) and Quality Assurance (QA) standards?

    We maintain flexible MOQ levels starting at 100 units for stock sizes, with every batch undergoing rigorous QA testing for seal strength and bubble integrity.

    Can I customize the branding on these envelopes?

    Yes, we offer fully customizable manufacturing across all box and mailer types, allowing for custom prints, colors, and specific material grades tailored to your brand.

    Do I need additional tape to seal the package?

    No, our bubble mailers feature a permanent self-seal adhesive tab that creates a tamper-evident closure instantly upon pressing.
    Technical Configuration Industrial Performance Standard
    Structural Variations Flat Envelope Style / Gusseted Bottom Expanding Mailers / Side-Loading Sleeves / Dual-Compartment Shippers / CD-DVD Formats
    Substrate Composition 80gsm – 120gsm Kraft Paper / Coextruded Polyethylene (PE) / Metallic Foil Exterior / Recycled PCR Plastic / Compostable Bio-Polymer
    Cushioning Core USP High-Profile 3/16" Air Bubbles: Multi-layer barrier bubble technology designed for superior air retention and puncture resistance under transit pressure.
    Closure Integrity USP Permanent Peel-and-Seal: High-tack hot melt adhesive strip with anti-static release liner, ensuring a tamper-evident, permanent fiber-tear bond.
    Compliance Matrix FSC & ISO 9001:2015: Audited sustainable sourcing for paper-based variants and strict international quality controls for dimensional uniformity.
    Imaging Modality Wide-Web Flexography / Full-Surface Digital Inkjet / Edge-to-Edge CMYK Printing / High-Opacity White Ink Base for dark substrates
    Pigment Chemistry Eco-Sustain UV Inks: Fast-curing, solvent-free pigments that offer vibrant saturation and excellent adhesion to low-surface-energy plastics.
    Precision Die-Cutting Rotary Die-Tooling: High-speed inline cutting with integrated side-seam welding to prevent air-leakage or bubble-popping during fabrication.
    Manufacturing USP Fully customizable manufacturing across all box types, including flexible cardstock and folding options, based on customer requirements.
    Supply Chain Perks FREE Shipping / Low MOQ (100 units) / No-Minimum Prototyping for e-commerce brand launches.





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